Optimizing 3D Printing Supports: How to use it efficiently

Supports are temporary structures added during the 3D printing process to ensure that the model can be printed smoothly. On the one hand, support structures are absolutely necessary for models with overhangs or bridges; on the other hand, they increase material costs, add more post-processing work, and may damage the surface of the model. Therefore, getting the right support is a very important part of 3D printing complex models.

Source: Prusa 3D

When do you need support

FDM (Fused Deposition Modeling)

The FDM process builds models by depositing molten plastic filaments layer by layer. When there are overhanging parts, bridge structures, or steep slopes in the model, support structures play a key supporting role to ensure that these parts do not collapse or deform during the printing process.

SLA (Stereolithography)

The SLA process uses lasers to irradiate liquid resin to solidify the model layer by layer. For complex internal structures or overhanging parts, support structures can close the cavity to ensure that the model remains stable during the printing process.

SLM (Selective Laser Melting)

The SLM process builds models by melting metal powder with a laser. When manufacturing metal models, support structures are used to support overhanging parts and maintain structural stability, especially when manufacturing complex metal parts.

Specific Scenarios

Models that need to be flipped: Support structures fix the model position to prevent misalignment or deformation during flipping.

Large or heavy models: Support structures enhance the stability of the model during printing.

Advantages and disadvantages of using supports

Advantages

Ensure printing quality: The support structure ensures the stability and accuracy of the model during the printing process.

Achieve complex structures: Allow complex structures such as overhangs and steep slopes to be printed smoothly.

Improve printing efficiency: By optimizing the support structure, the risk of printing failure can be reduced and printing efficiency can be improved.

Disadvantages

Increase costs: The use of support structures increases material costs and time costs.

Post-processing is cumbersome: Removing support structures requires certain skills and time, and improper handling may also cause damage to the model.

Affecting aesthetics: The traces left by the support structure on the model may affect the aesthetics of the model.

JLC3DP has rich experience in supporting structure processing. Our printing service has exquisite craftsmanship and can accurately add and remove support structures. At the same time, we also provide professional post-processing services, so that your model can still maintain perfect appearance and accuracy after removing the support structure.

How to remove supports from 3D prints?

Manual removal:

Use tools: Use tools such as knives, scissors or sandpaper to gently scrape off the support structure.

Be careful: Make sure that the model is not scratched or damaged during the operation.

Professional processing:

Find professional services: JLC3DP provides post-processing services, and production staff have advanced tools and techniques to easily remove support structures.

Maintain model integrity: Professional services can ensure that the integrity and aesthetics of the model are maintained while removing support structures.

Additional tips:

Design soluble supports: Use specific soluble materials (such as PVA) as support structures, which can be easily removed by soaking in water or other solvents after printing.

Adjust support structure parameters: Adjust the parameters of the support structure, such as density, thickness and shape in the slicing software to reduce the use of support structures and improve removal efficiency.

Optimize model design: Try to reduce overhangs and steep slopes when designing models to reduce reliance on support structures.

How to minimize support?

Although support structures play an important role in the 3D printing process, it is also feasible to appropriately reduce the use of support structures.

Detailed model design

Reduce suspended parts: When designing a model, try to make the model as compact as possible and reduce unnecessary suspended parts. Suspended sections often require a large amount of support structure to maintain stability, so reducing them can significantly reduce the amount of support structure used.

Optimize printing angle: Adjust the printing angle of the model to make it easier to print. Sometimes, by rotating a model, you can change its complex parts into an easier-to-print orientation, reducing the need for support structures.

Select the appropriate printing process and parameters

Choose the best process: Choose the most suitable printing process based on the complexity and detail requirements of the model. Some processes, such as SLA, may require more support structures when printing complex structures.

Adjust layer height and filling rate: In the FDM process, appropriately reducing the layer height and increasing the filling rate can make the model more stable and reduce the need for support structures.

Optimize laser power and scanning speed: In the SLA process, adjust the laser power and scanning speed to ensure that the resin has sufficient strength during the curing process, thereby reducing the use of support structures.

Intelligent slicing software

Learn the functions of slicing software: In-depth understanding of the functions of slicing software and learn how to adjust the size, position and number of support structures. This helps you create a more rational support structure and reduce its usage.

Custom support structures: Some slicing software allows users to customize support structures. You can add necessary support structures according to the characteristics and needs of the model while avoiding unnecessary parts.

Use soluble support materials

Choose a soluble support: Some 3D printers support the use of soluble support materials. After printing, you can soak the model in a specific solution that dissolves the support material, making it easy to remove the support structure.

Source: Fabbaloo

Post-processing techniques

Heat treatment: For some materials, such as ABS, heat treatment can make it more flexible, making it easier to remove the support structure. Soak the model in hot water for a moment, then gently remove the support structure.

Use chemical solvents: Some chemical solvents can dissolve support structures, but use caution and make sure you work in a well-ventilated environment.

Minimizing support structures in 3D printing is a problem that requires comprehensive consideration of multiple factors. By optimizing model design, selecting appropriate printing processes and parameters, and using professional slicing software, the use of support structures can be effectively reduced and printing efficiency and accuracy improved. At the same time, JLC3DP also has unique advantages and technical support in this regard. Welcome to place an order and experience it!